Manufacture - Inspection

INSPECTION

Fig. 22-15 Advanced integrated manufacturing system (A.I.M.S.).

47. During the process of manufacture, component parts need to be inspected to ensure defect free engines are produced. Using automated machinery and automated inspection, dimensional accuracy is maintained by using multi-directional applied probes that record sizes and position of features.

Manufacture - machining (E.D.M.) Composite materials and sandwich casings

COMPOSITE MATERIALS AND SANDWICH CASINGS 

Fig. 22-14 Some composite material applications.

43. High power to weight ratio and low component costs are very important considerations in the design of any aircraft gas turbine engine, but when the function of such an engine is to support a vertical take-off aircraft during transition, or as an auxiliary power unit, then the power to weight ratio becomes extremely critical.

Manufacture - Electro-discharge

ELECTRO-DISCHARGE MACHINING (E.D.M.) 
38. This type of machining removes metal from th workpiece by converting the kinetic energy of electric sparks into heat as the sparks strike the workpiece.

Fig. 22-13 Electro-discharge machining

circuit

39. An electric spark results when an electric potential between two conducting surfaces reaches the point at which the accumulation of electrons has acquired sufficient energy to bridge the gap between the two surfaces and complete the circuit. At this point, electrons break through the dielectric medium between the conducting surfaces and, moving from negative (the tool electrode) to positive (the workpiece), strike the latter surface with great energy; fig, 22-13 illustrates a typical spark erosion circuit.
40. When the sparks strike the workpiece, the heat is so intense that the metal to be removed is instan- taneously vaporized with explosive results. Away from the actual centre of the explosion, the metal is torn into fragments which may themselves be melted by the intense heat. The dielectric medium, usually paraffin oil. pumped into the gap between the tool electrode and the workpiece, has the tendency to quench the explosion and to sweep away metallic vapour and molten particles.