FUEL SPRAY NOZZLES

FUEL SPRAY NOZZLES

89. The final components of the fuel system are the fuel spray nozzles, which have as their essential function the task of atomizing or vaporizing the fuel to ensure its rapid burning. The difficulties involved in this process can be readily appreciated when one considers the velocity of the air stream from the compressor and the short length of combustion system (Part 4) in which the burning must be completed.

ELECTRONIC ENGINE CONTROL

ELECTRONIC ENGINE CONTROL

77. As stated in para. 8, some engines utilize a system of electronic control to monitor engine performance and make necessary control inputs to maintain certain engine parameters within predeter- mined limits. The main areas of control are engine shaft speeds and exhaust gas temperature (E.G.T.) which are continuously monitored during engine operation. Some types of electronic control function as a limiter only, that is, should engine shaft speed or E.G.T. approach the limits of safe operation, then an  input is made to the fuel flow regulator (F.F.R.) to reduce the fuel flow thus maintaining shaft speed or E.G.T. at a safe level. Supervisory control systems may contain a limiter function but, basically, by using aircraft generated data, the system enables a more appropriate thrust setting to be selected quickly and accurately by the pilot. The control system then  makes small control adjustments to maintain engine thrust consistent with that pre-set by the pilot, regardless of changing atmospheric conditions. Full authority digital engine control (FAD.E.G.) takes over virtually all of the steady state and transient control intelligence and replaces most of the hydromechani-cal and pneumatic elements of the fuel system. The  fuel system is thus reduced to a pump and control valve, an independent shut-off cock and a minimum of additional features necessary to keep the engine safe in the event of extensive electronic failure.

78. Full authority fuel control (F.A.F.C.) provides full electronic control of the engine fuel system in the sameway as F.A.D.E.C., but has none of the transient control intelligence capability used to control the  compressor airflow system as the existing engine control system is used for these

A low pressure fuel-cooled oil cooler,A magnetic chip detector.

Fig. 8-7  A low pressure fuel-cooled oil cooler.

Fig. 8-8 A magnetic chip detector.

25. The air-cooled oil cooler is similar to the fuel-cooled type in both construction and operation; the
main difference is that air is used as the cooling medium.

Rolls-Royce RB211-535E4 | Rolls-Royce RB50 Trent

Rolls-Royce RB211-535E4

 

 

 

 

Late in 1943 the decision was taken at Rolls- Royce to build a turbo-prop for aircraft speeds of around 400 mph. The resulting engine, known as the RB50 Trent, was basically a Derwent II with a flexible quillshaft to reduction gear and propeller. On 20 September 1945 a Gloster Meteor, fitted with two Trents, became the world’s first turboprop powered aircraft to fly.           

Rolls-Royce RB50 Trent

Compressors - INTRODUCTION

INTRODUCTION
1. In the gas turbine engine, compression of the air before expansion through the turbine is effected by one of two basic types of compressor, one giving centrifugal flow and the other axial flow. Both types are driven by the engine turbine and are usually coupled direct to the turbine shaft.

Fig. 3-1 A typical centrifugal flow compressor.

2. The centrifugal flow compressor (fig. 3-1) is a single or two stage unit employing an impeller to accelerate the air and a diffuser to produce the required pressure rise. The axial flow compressor (fig. 3-7 and fig. 3-8) is a multi-stage unit employing alternate .rows of rotating (rotor) blades and stationary (stator) vanes, to accelerate and diffuse the air until the required pressure rise is obtained. In some cases, particularly on small engines, an axial compressor is used to boost the inlet pressure to the centrifugal.

Fig. 3-2 Specific fuel consumption and
pressure ratio.

3. With regard to the advantages and disadvantages of the two types, the centrifugal compressor is usually more robust than the axial compressor and is also easier to develop and manufacture. The axial compressor however consumes far more air than a centrifugal

Rolls-Royce RB211-22B

Rolls-Royce RB211-22B

De Havilland H1 Goblin

 Development of the de Havilland Goblin began in 1941 with the Halford H1 with a design thrust of 3000 lb. The engine passed a 25 hr special category test in September 1942 and was cleared for flight at 2000 lb thrust. This took place in a Gloster Meteor on 5 March 1943 and was also the first flight of that aircraft type.In September 1943 the first flight of a de Havilland DH100 Vampire was made with a Goblin of 2300 lb thrust.

Airflow systems.

Fig. 2-5-1 Airflow systems

THE RELATIONS BETWEEN PRESSURE, VOLUME AND TEMPERATURE

THE RELATIONS BETWEEN PRESSURE, VOLUME AND TEMPERATURE 

Fig. 2-3 An airflow through divergent and convergent ducts.

7. During the working cycle of the turbine engine, the airflow or ’working fluid’ receives and gives up heat, so producing changes in its pressure, volume and temperature. These changes as they occur are closely related, for they follow a common principle that is embodied in a combination of the laws of Boyle and Charles. Briefly, this means that the product of the pressure and the volume of the air at the various stages in the working cycle is proportional to the absolute temperature of the air at those stages. This relationship applies for whatever means are used to change the state of the air. For example, whether energy is added by combustion or by compression, or is extracted by the turbine, the heat change is directly proportional to the work added or taken from the gas.

Working cycle and airflow

INTRODUCTION
1. The gas turbine engine is essentially a heat engine using air as a working fluid to provide thrust. To achieve this, the air passing through the engine has to be accelerated; this means that the velocity or kinetic energy of the air is increased. To obtain this increase, the pressure energy is first of all increased, followed by the addition of heat energy, before final conversion back to kinetic Energy in the form of a high velocity jet efflux.
WORKING CYCLE

Fig. 2-1 A comparison between the working cycle of a turbo-jet engine and a piston engine.

2. The working cycle of the gas turbine engine is similar to that of the four-stroke piston engine. However, in the gas turbine engine, combustion occurs at a constant pressure, whereas in the piston engine it occurs at a constant volume. Both engine cycles (fig. 2-1) show that in each instance there is induction, compression, combustion and exhaust.
These processes are intermittent in the case of the piston engine whilst they occur continuously in the gas turbine. In the piston engine only one stroke is utilized in the production of power, the others being involved in the charging, compressing and exhausting of the working fluid. In contrast, the turbine engine eliminates the three ’idle’ strokes, thus enabling more fuel to be burnt in a shorter time;hence it produces a greater power output for a given size of engine.

Rolls-Royce/Snecma Olympus

Rolls-Royce RB37 Derwent 1

A straight-through version of the reverse-flow Power Jets W2B, known as the W2B/26, was developed by the Rover Company from 1941 to 1943. Taken over by Rolls-Royce in April 1943 and renamed the Derwent, it passed a 100hr. test at 2000 lb thrust in November 1943 and was flown at that rating in April 1944. The engine powered the Gloster Meteor III which entered service in 1945.

A turbo-rocket engine.

Fig. 1-12 A turbo-rocket engine.

20. The turbo-rocket engine (fig. 1-12) could be considered as an alternative engine to the turbo/ram jet; however, it has one major difference in that it carries its own oxygen to provide combustion,
21. The engine has a low pressure compressor driven by a multi-stage turbine; the power to drive the turbine is derived from combustion of kerosine and liquid oxygen in a rocket-type combustion chamber. Since the gas temperature will be in the order of 3,500 deg. C, additional fuel is sprayed into the combustion chamber for cooling purposes before the gas enters the turbine. This fuel-rich mixture (gas) is then diluted with air from the compressor and the surplus fuel burnt in a conventional afterburning system.
22. Although the engine is smaller and lighter than the turbo/ram jet, it has a higher fuel consumption. This tends to make it more suitable for an interceptor or space-launcher type of aircraft that requires high speed, high altitude performance and normally has a flight plan that is entirely accelerative and of short duration.